Efficient and Accurate Automatic Batching Systems
ManuFlo’s automatic batching systems offer precise control over admixture dosing, ensuring consistency and accuracy in every batch. With our ME995 series batch controllers, operators can pre-set the desired batch quantity, and the system takes care of the rest. From controlling the flow to ensuring the exact amount is dispensed, our automatic batching solutions simplify operations while reducing manual intervention.
Key Features:
- Fully Automated: Set your target batch size, and the system will automatically control the flow to reach the desired total.
- Advanced Controllers: The ME995 series batch controllers offer precise measurement and control for batching processes.
- Multiple Flowmeter Options: Compatible with a wide range of flowmeters, including magnetic and PD meters, ensuring flexibility and accuracy.
- Easy Integration: Our systems can be integrated into existing PLC/computer-controlled systems or used as standalone units.
- Flexible Configurations: Available in various models and configurations to suit different applications and plant setups.
Batch Controller Options
- ME995 Series Panel Mount Preset Batch Controllers
The ME995 series is at the heart of our automatic batching systems, offering reliable and precise preset control for dosing admixtures.- Model Types: ME995-1A, ME995-1, ME995-2, ME995-2C, ME995-3, ME995-3K, ME995-4, ME995-6, ME995-7, ME995-7D, ME995-7G, ME995-7DS, ME3000
- Features:
- Panel-mounted for ease of installation
- Preset batch control
- Customizable settings for different batch sizes and requirements
- Available with IP65 enclosures (HB Housing Boxes) for extra protection in harsh environments
- PLC/Computer-Controlled Interface Options
For advanced automation, our batch controllers can interface with PLCs or computers, offering full system integration.- Interface Options:
- MC2 Interface: For volt-free commands
- ME5IC Interface: For DC/AC commands
- Interface Options:
How It Works:
- Setup: Install the ME995 batch controller, and connect it to the appropriate flowmeter and admixture tank.
- Preset the Batch Size: Using the controller, the operator inputs the desired batch size.
- Automatic Flow Control: Once activated, the system automatically starts the pump and monitors the flow using the connected flowmeter.
- Batch Completion: When the target volume is reached, the system automatically stops the pump, ensuring precise admixture dosing.
For manual batching plants, the ME6008M offers a QA printout option to track batch completion and provide documentation for quality assurance.
Why Choose ManuFlo’s Automatic Batching Systems?
With over 50 years of experience in flow measurement and batching solutions, ManuFlo offers reliable and cost-effective systems for your batching needs. Our fully automated solutions improve operational efficiency, reduce manual errors, and ensure consistent, high-quality admixture dosing every time.
Automatic Batching
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Frequently Asked Questions (FAQs)
Q1: What are the main advantages of automatic batching?
A: Automatic batching provides precise control over admixture dosing, eliminating the risk of human error. It improves efficiency, accuracy, and consistency while reducing the need for manual intervention.
Q2: What batch controller options are available?
A: We offer a range of controllers, including the ME995 series and the ME3000. These controllers can handle various batch sizes and configurations and are compatible with multiple flowmeter types.
Q3: Can I integrate the batch controller with my existing PLC system?
A: Yes, the ME995 series controllers can be integrated with PLCs or computer-controlled systems using the MC2 or ME5IC interface options for full automation.
Q4: What flowmeters are compatible with the ME995 series batch controllers?
A: Our ME995 controllers are compatible with various flowmeters, including MES20-N, MES20-S-T, MES-P, AMM-v2, CMM, and KMS502. We offer sizes ranging from 4mm to 150mm to suit different batching requirements.
Q5: Is there a printout option available for batch records?
A: Yes, for manual batching plants, we offer the ME6008M, which provides a QA printout to document each batch, ensuring quality control and traceability.
Q6: What industries can benefit from automatic batching systems?
A: Our automatic batching systems are ideal for industries such as concrete, chemicals, water treatment, and any application requiring precise dosing of liquids.
Q7: What kind of enclosures are available for the batch controllers?
A: We offer HB Housing Boxes and IP65-rated enclosures to protect the ME995 and ME3000 controllers, ensuring durability in harsh industrial environments.